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Sustainability

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¬ food process

 

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Food Process

Addressing the critical needs of the food processing industry

JRMA has a long history of working with food processing customers that encompasses a wide range of products from beer production to pet foods and from tortilla-making to Coke™ bottle molding. A history woven with this variety brings a depth of insight to every new project, whether it’s a new process line or a plant expansion.

 

Our background includes:

  • Dry and wet processing, meat grinding/mixing

  • Conveyors, pipe supports

  • Silo, tank and bulk storage

  • Assembly/packaging and rack storage systems

  • Cold storage, freezers, and production line chilling/freezing

  • Ovens and cooker processes

  • Batch and continuous processing

  • Beverage/brewery operations

Careful planning and programming leverages every project to its full potential. The programming begins with JRMA listening carefully to all of your concerns for achieving a successful operation that will meet current and future production needs. In order to translate those concerns into a viable facility design program, we work with you to develop a process flow diagram, the first step in “growing” an operationally efficient final layout. Recognizing that the process areas are a key part of the sequence from raw materials to shipped product, we will work closely with your equipment vendors in developing floor plan schemes that will determine the most efficient equipment configuration for your needs.  In addition, we integrate clean design elements towards achieving a plant that has the highest levels of food safety and USDA certifications. JRMA believes every key design decision we make with you should answer questions such as…

  • Are we improving yield?

  • Will we be energy efficient?

  • Are emissions being reduced?

  • Will we have quicker cleanouts between runs?

  • Are we reducing emissions?

  • Will we have water usage reduction and better treatments systems?

We know the critical needs of the construction phase that can be linked to equipment delivery schedules, scheduled shut down periods, and ultimately, startup dates that must meet product delivery targets.  JRMA is aggressive with coordinating these schedule targets with your facility staff and the Contractor as well as other entities such as building inspectors and utility planners until the job is done. And when that job is done and a success, JRMA wants You, our Customer, to call us back again for your next project!

 

Click on thumbnails above for featured procects, or review our project history below.

 

Food Process Project History

Alta Dena Dairy
Dean Foods – Silo Project                  
City of Industry, CA

Design of a new silo pad which was originally for a 50,000 gallon silo.   The new design will be for a 60,000 gallon silo with 14-foot diameter vessels, alcove room and miscellaneous site improvements for the silo project.  In addition to the new silo pad, the mechanical system in the existing alcove room will be modified to provide filtered intake air, positive pressure within the room and humidity controls.  This project also requires the relocation of an existing sugar tank and a fire sprinkler upgrade.
Structural engineering design services for a new fire sprinkler system in order for the client to obtain the appropriate permitting.

 

American Fruit Processors 
Pacoima, CA
New 17,000 s.f. cold storage warehouse expansion for fruit juice products.  The pre-engineered metal building utilizes pre-manufactured cold storage panel and was constructed adjacent to a freezer building. 
Work performed: Complete architectural and structural design

 

Adohr Farms 
Santa Ana, CA
Structural supports for new conveyor installation.
Work performed:  Structural engineering
Project cost:  $50,000

 

Anheuser-Busch 

Los Angeles, CA

Remodel and dock addition to an existing distribution center.
Work performed: Architectural and structural engineering design
Project cost: $350,000

 

Anheuser-Busch 
Riverside, CA

New 46,500 s.f. climate-warehouse, 7,200 s.f. maintenance and storage building addition, 2,450 s.f. office building remodel and other equipment platform and supports.
Work performed: Architectural and structural engineering design
Project cost: $1.7 million

 

Anheuser-Busch 
Van Nuys, CA

Several projects, including a truck entrance and exit upgrade with scalehouse and canopy, equipment enclosure, lab remodel, and control room.
Work performed: Architectural and structural engineering design
Project cost: Total of approximately $650,000

 

Case Swayne
Corona, CA 

Analysis, observation and recommendations for improvements to the current facility for compliance with USDA requirements. Improvements included a 160 s.f. second-floor office over the existing laundry room; ventilation modifications to the sauce mixing/filling and dry mixing/filling rooms; interior finish modifications.
Work performed: Architectural, structural engineering and mechanical engineering necessary to obtain a building department permit

 

Blue Banner 
Riverside, CA 

Removal and replacement of 4,000 s.f. of existing building with a new, taller building; addition of 1,000 s.f. building with equipment support mezzanine for food processing plant.
Work performed: Architectural and structural engineering

Project cost: $250,000

 

Caterama 
Mira Loma, CA 

New 40,000 s.f. food preparation and distribution plant with office.
Work performed: Structural engineering

Project cost: $1.4 million

 

Country Pride Foods 
Long Beach, CA 

New 6,460 s.f. frozen food storage warehouse.
Work performed: Structural engineering
Project cost: $500,000

 

Galetti Brothers Foods
Los Angeles, CA 

New 7,200 s.f. food processing plant.
Work performed: Architectural and structural engineering
Project cost: $300,000

 

General Mills 
Vernon, CA
 
Provided design services for several projects including a retrofit of the existing grain separation structure, truck unloading and weighting system, bucket elevator installations, electrical switchgear room, and unloading canopies.
Work performed: Structural engineering
Project cost: Total of approximately $1 million

 

Heinz Pet Food 
Los Angeles, CA 

Truck loading and unloading dock installation. 
Work performed: Structural engineering

 

Juanita's Foods
Wilmington, CA 

2,160 s.f. structural slab and containment basin for new water reclamation system.
Work performed: Architectural and structural engineering
Project cost: $75,000

 

Oriental Foods, Inc. 
Beijing, China

Space planning and process layout for baby food production (15,000 s.f.).
Work performed: Architectural and facility design
Project cost: $900,000

 

Seven-Up 
San Fernando, CA

Structural remodel of existing building to remove columns and bracing.
Work performed: Structural engineering
Project cost: $25,000

 

Seven-Up
Vernon, CA 

Several projects including building remodel and tank foundations.
Work performed: Structural engineering
Project cost: Approximately $250,000

 

Sunkist Growers 
Ontario, CA

New 10,000 s.f. assembly shop and new 10,000 s.f. storage and processing building. 
Work performed: Architectural and structural engineering
Project cost: $50,000

 

Sabatasso Foods, Inc. 
Santa Ana, CA

Structural framing support and foundation design for a 2,200 s.f. freezer. 
Work performed: Structural engineering

Project cost: $450,000

 

 

 

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